Zebra ZT231 How To Install The Cutter

Watch the video below.

Step-By-Step Instructions To Install The Cutter On The Zebra ZT231

Here’s how to install and set up the cutter module for your Zebra ZT231:

Mechanical Installation (field upgrade)

You’ll need the Zebra ZT Series Cutter Upgrade Kit (P1123335‑041), typically installed by an authorized technician—though it can be a field upgrade.

Basic steps (modelled on comparable Zebra cutters):

1. Remove the front bezel or shield top of the printer.
2. Align and insert the cutter module into the front slot.
3. Secure it with screws from underneath, ensuring it’s flush and tight.
4. Replace the bezel/shield.

Note: Exact screw positions may vary; follow the upgrade kit’s included instructions.

Routing Media Through the Cutter

1. Open the printhead lever and slide out the outer media guide.
2. Feed media through the transmissive sensor slot and through the cutter slot.
3. Position the media guides snugly against both sides.
4. Close the printhead lever.
5. (Optional) Attach the cutter catch tray to the front.

Software & Configuration

On the printer LCD:

1. Go to Menu → Print → Label Position → Collection Method
2. Choose Cutter (or Delayed Cut, if you plan to trigger cuts via ZPL commands)
3. Save your changes and exit.
4. Press PAUSE to resume operations. The printer may auto-calibrate or feed labels.

Via ZPL (if you don’t use the display):

^XA
^MMC ; set Cutter mode
^JUS ; save settings to memory
^XZ

• Cuts will occur after each label. You can fine-tune cut timing using ^PQ and suppress cuts using ^XB, plus adjust tear-off position.

Maintenance & Troubleshooting

• Lubrication: Periodically clean and lightly lubricate the V‑blade inside the cutter. Use 90% IPA to clean, then apply silicone/PTFE oil per manual, wipe off excess, and reattach the shield.
• Troubleshooting:
• Ensure the cutter shield is properly secured.
• Confirm you’ve set the correct mode through the display or via ZPL.
• Run a configuration test (hold FEED + CANCEL for 2 sec) to check cutter function
• If persistent issues occur, have a Zebra-authorized technician inspect the installation.